Cutting Oil Filtration Services In India
“Every unfiltered chip or particle in your cutting oil becomes a risk to your machine and your product. Proper filtration removes these threats and ensures smoother, cleaner, and more accurate machining.”
Cutting oil, also known as metalworking fluid, is more than simply a lubricant in South India's precision manufacturing and metalworking sectors; it is a vital technical fluid that has a direct influence on component surface polish, machine tool longevity, and overall production efficiency. Fast tool wear, subpar products, unpleasant odours, and greatly higher operating expenses are all consequences of contaminated cutting oil. Advanced on-site cutting oil filtration services are Ram Engineering's speciality. These services guarantee that your metalworking fluids stay as clean as possible for reliable, high-precision machining results and longer fluid life.
Ram Engineering has more than 30 years of specialised experience in industrial fluid management and uses the latest technology for cutting oil filtration and reconditioning methods. Our on-site mobile units provide little disturbance to your production lines by delivering advanced technology straight to your manufacturing plant across India. We are adept at completing services within brief downtime times and are aware of the demands of manufacturing schedules, which will help your machining processes return to peak performance more quickly. Contact our Ram Engineering today for the best Cutting Oil Filtration Services In India.
“We struggled for years with contaminated cutting oil until this team stepped in. Their filtration solution not only reduced tool wear but also extended oil life beyond our expectations. Productivity is up and costs are down.”
Production Manager, Chennai.
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ASK AN EXPERTCutting oil filtration demands focused solutions that preserve the oil's lubricating and cooling qualities while eliminating impurities, including metal chips, particles, sludge, and microbiological growth. Here are eight practical fixes:
Our cutting Cutting Oil Filtration Services In India are intended to maintain the cleanliness of your cutting oil, the effectiveness of your equipment, and the continuity of your business operations. Our best offerings for cutting oil maintenance are listed below:
Cutting oil problems affected a precision engineering facility in Bangalore, Karnataka, that specialised in automobile components. Despite regular top-ups, the fluid was rapidly becoming rancid, releasing unpleasant, disagreeable smells, irritating workers' skin, and causing their costly CNC machining equipment to wear down abnormally quickly. The high levels of microbiological contamination and tramp oil were outperforming their rudimentary filtering system. This led to an unfavourable working climate, higher operating expenses, and a decline in product quality.
The Ram Engineering team used our Rapid Shutdown Mastery and specific knowledge of cutting oil purification to deploy a mobile filtration unit on-site during a scheduled weekend maintenance shutdown. Our answer was centred on a multifaceted strategy:
- Reduced the Particulate Count Significantly: The client's expectations were greatly exceeded when the oil's ISO cleanliness code was recovered from 22/20/17 to an impressive 16/14/11.
- Drastically Reduced Wear Metals: A follow-up oil analysis revealed a 70% drop in iron and a 60% reduction in copper levels, indicating a substantial slowing of internal gearbox wear.
- Extended Oil Drain Interval: The customer was able to increase the oil drain interval from six to eighteen months, resulting in major cost savings on lubricant purchase and disposal.
- Averted Catastrophic Failure: The preemptive intervention helped avoid a multi-crore gearbox replacement and weeks of unscheduled downtime, saving an estimated ₹50 Lakhs+ in direct and indirect costs.
- Reinforced Sustainability: By recovering and prolonging the life of the existing lubricating oil, we achieved both client and internal 'Reuse, Reduce, Recycle' environmental goals, leading to significant waste reduction.
- Completely removed the unpleasant smells from the workshop, greatly enhancing the operators' working conditions.
- A decrease in complaints of skin discomfort from the machining staff.
- Significantly reduced tooling costs by doubling the lifespan of their pricey machining tools.
- Significantly decreased the need for new fluid purchases and disposal costs by extending the cutting oil drain interval by more than 300%, from two months to eight months.
- Reduced rejects by improving the produced components' surface finish.
- Through observable cost reductions and enhanced operational health, a clear return on investment was shown.
The Result: With careful preparation and effective implementation during the 48-hour weekend shutdown, Ram Engineering was able to:
Ram Engineering's ability to transform challenging cutting oil issues into significant operational advantages, enhancing productivity, reducing expenses, and fostering a better work environment for our clients is demonstrated in this example.
Avoid letting contaminated cutting oil degrade the quality of your machining, raise your production costs, or make your workplace unpleasant. To ensure the consistent purity and optimal performance of your metalworking fluids, Ram Engineering offers tested expertise, cutting-edge filtration technology, and prompt on-site servicing capabilities. We are committed to providing solutions that protect your assets, improve your industrial quality, and guarantee continuous operations across South India.
